DP World is investing £170 million in a novel container handling system at its London Gateway logistics hub. This would be a big step towards digitalisation and automation of port operations.

The new Empty Superstack is an efficient way to handle empty containers, utilising High Bay Storage technology. This would enable the storage of 20 and 40-foot empty containers up to 16 tiers high in a fully enclosed automated facility, acting like a massive vending machine for containers.

It would enhance yard capacity and efficiency, resulting in faster truck turnaround times and a more productive and sustainable terminal.

The system was developed by BOXBAY, a joint venture between DP World and Germany’s SMS group.

The fully electric stacker cranes can handle containers with precision, and no changes were made to the port’s landside or seaside interfaces. The system also helps reduce rehandling and housekeeping, boosting performance across the quay.

The system has been installed at the London Gateway’s new all-electric berth 4 and can accommodate 27,000 TEU. The project is estimated to take just 2 years to complete.

Sultan Ahmed bin Sulayem, Group Chairman and CEO of DP World, said that BOXBAY technology shows how ports can efficiently manage empty containers and improve operations. The system is scalable, automated and sustainable, he added.

Stephen Whittingham, Executive Vice President, North Europe, DP World, added that this investment highlights DP World’s commitment to innovation and creating a safe and smart working environment for the people.

The BOXBAY system has been tested at DP World’s Jebel Ali Port in Dubai, where it handled 500,000 TEU. Its design and energy restoration features make it one of the most efficient container handling systems in the world.